The crushed malt is mixed with hot water (to achieve 65 deg C) and stood for one hour. This process produces a sugar solution called wort. The wort is then removed to a boiling vessel called the copper (or wort kettle).
Hops are added to the wort and the product is boiled for one and a half hours. Then, this is cooled to 15 deg C and transferred to the fermentation vessel.
Yeast is added to the wort and the fermentation allowed to take its course. This takes 4 days, followed by a resting stage of 2 days.
This resulting product is known as green beer and is transferred to a racking tank and rested for a further day. Then it is filled into casks with the addition of finings to subsequently clear the beer of yeast.
This is the process of secondary fermentation whereby the yeast continues to work on the residual sugars in the beer, producing more CO2 and maturing the flavour.
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